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AI-Powered Inventory Counting at Load/Unload with Real-Time Theft Prevention

Client Description

A leading multi-brand distributor in India manages products from multiple renowned cosmetic brands such as Himalaya, Nykaa, and Sugar Cosmetics. The warehouse operations involve handling high-value, small-sized items (lipsticks, serums, eye liners, etc.) that are highly susceptible to pilferage. The distributor faced two critical challenges: Securing High-Value Rooms – Preventing unauthorized entry and misuse of the costly-items storage area. Monitoring Loading/Unloading – Preventing shrinkage when items move in/out during truck operations.

Engagement Model
Offshore | Fixed-Price pilot → Phased rollout
Client Location
India
WMS Service
Concept • Design • Prototyping • Assembly & Deployment
Technologies
IP cameras • Edge gateway • Edge AI/ML models • AWS • WarePro • Mobile apps
Target industries
FMCG • Cosmetics • Electronics • Warehousing

Value add

  • Real-time counting during load/unload, reconciled to manifests
  • Breach/pilferage deterrence with immediate alerts and evidence clips
  • Seamless WMS sync so exceptions raise instantly

Solution highlights

  • Computer-vision counting with variance thresholds and exception tickets
  • Entry-control patterns (e.g., companion-mode) + crowd/riot detection
  • Photo/video evidence auto-attached to the WMS record
  • Real-time comparison with dispatch/receiving manifests

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